The Best Chisel

Chisel Reviews

Our Top Pick is the DEWALT DWHT16063

A chisel is a hand held tool with various shaped cutting edges for carving or cutting hard materials such as wood, stone or metal, by hand. This is done by striking the materiel either by hand, struck by a mallet or with electronical devices. A chisel, while very small and compact in size, is an extremely versatile tool and can be used for many tasks. A chisel can be used to create joints, cut and lift flooring materials for removal and repair, make intricate designs and sculpt art, cut dovetail joints, clean grooves, and much more. Chisels are excellent tools to have in your arsenal if you enjoy working with wood.

Chisels have been around since ancient times yet are as useful today as they ever were. Their primary functions include cutting, planning, finishing, gouging and carving. The flat wide angle is shaped with a cutting edge or knife edge to form and shape wood or metal. This intricate work can create practical uses like forming joints or artistic work like creating statues or other works of art. Carpenters, construction workers, and sculptors are never found without these incredibly useful tools.

After conducting extensive research to determine the best chisel available in today’s market we included searching for features like durability, overall quality, craftsmanship, blade sharpness, ease of sharpening and customer satisfaction. After conducting our research, we determined that the best chisel, is the DEWALT DWHT16063 4-piece wood chisel set. This set includes four quality chisel each capable of performing every chisel job imaginable. The chisel tips are made of hardened carbon steel to provide the strength needed for working with hard and soft woods or metals. The sizes enable you to work both larger and more detailed work as needed and the ergonomic handles offer a comfortable grip for greater control.

Who Should Buy This

When most people hear the word “chisel” they often only think of sculpting, not knowing the wide variety of tasks chisels are capable of performing. With their cutting, carving, lifting, and puncturing maneuvers chisels can benefit a large range of users and complete a wide range of tasks efficiently.  Some people who will benefit from a chisel include those who participate in DIY projects, furniture makers, construction workers, sculptors, artists, home owners, and wood working amateurs. They can assist in the removal of flooring, dig out holes, enlarge openings or create detailed sculpture work. Chisels can perform so many tasks that virtually anyone could find a use for one. With its low costs, it is a very versatile tool to add to your collection.

What Makes a Good Chisel?

There are several aspects that make up the best chisels the first being the base (handle). Having a strong handle that will not separate from the tip is essential. An ergonomic handle will add to the comfort and enable you to work longer. Given that this tool is hand held a comfortable handle will make a big difference on hand fatigue and how long you are able to work between breaks. A handle must also be able to withstand the force of a hammer or mallet with damaging the handle. It should also distribute the force from the handle to the tip which can speed up the work process and provide more control over detailed work often needed with a chisel. The handle needs to hold up to forceful striking without cracking under pressure.

chiselThe handle is what’s holding together your blade and therefore needs to be crafted of a material that can withstand the pressure of impact so that your blade with not break free from it. The best chisel handles have a hardened strike cap at the end of the handle for added durability and the ability to use a mallet against your tool to get a more forceful strike when needed. The best handles are composed of materials that are both durable and comfortable.

The next quality that is essential for a chisel is a blade that will remain sharp, is easy to sharpen and will be strong enough to work through hard materials. The entire purpose of a chisel is to make contact with hard materials and shape, carve, cut or change their form in one way or another. In order to do this, you’re going to need a sharp and durable blade. Carbon steel blades offer a very strong surface that remains sharp for extended periods of time. Tempering is also important as it hardens the blade and reduces chipping and cracking even when under a lot of pressure.

How We Tested

We began by conducting a general search for chisels and determining what features and quality’s make up the best chisels. We look at both the blade and the handle, along with the number of chisels offered in the set. This helped establish the versatility and usefulness of each brand and model. After narrowing our search, we reviewed tool blogs, woodworking forums, and consulted with experts who use chisels on a daily basis. From there we viewed customer opinions and evaluated how each of our top picks stood the test of time and held up in real world performance and heavy duty jobs.

Our Pick

Specifications

  

Number Included in Set 4
Weight 1.6 Pounds
Product Dimensions 1.5 x 8 x 12 Inches
Tip Material Tempered Chrome Carbon Steel
Handle Material Bi-Material
Handle End Metal Strike Plate
Tip Sizes Included .25”, .50”, .75”, and 1”
Warranty Limited Lifetime

dewalt-wood-chisel

The DEWALT DWHT16063 4-piece wood chisel set is crafted with hardened, tempered chrome carbon steel blades for edge retention. This helps maximize performance and create added control of your cuts and carvings. Also featured is a hardened strike cap for durability and precision cuts that can withstand the impact of a hammer or mallet without damaging or losing control over the depth of the impact on the material you are working with. The blade on each of these chisels is also lacquered for corrosion protection and rust prevention which will keep your tools looking, and working like new. Four sizes are included in the set which includes a .25” for more detailed work. A 0.50” and a 0.75” inch tools for carving and sculpting average size pieces and then a large tipped one that is 1” wide for larger carving or cutting. The handle is 5.25 inches in length giving you a solid grip yet maintaining complete control over the chisel.

The Dewalt DWHT16063 chisels are specifically designed with a handle that will be both comfortable and functional. They are ergonomically designed to fit comfortably in your hands and made of a bi-material that will also be long lasting and maintain its grip on the chisel tips. These chisels can easily tackle heaving duty cutting, carving, sculpting or any other task required. They are compact and easy to store and transport and are affordable enough to be added to any tool collection. These also come with a Dewalt lifetime warranty.

Who Else Likes It

A satisfied Home Depot customer wrote “I needed better wood chisels but didn’t want to spend a fortune…Extremely sharp out of the package! Night and day difference from the other set I own. I used them while making a custom wood door and installing it, along with installing several other doors and they are yet to need sharpening. Comfortable to hold, easy to use, and I like the end has metal for tapping them with a hammer…They’re now my go to wood chisels.”

The guys at Tools-plus.com write “No woodworker’s arsenal is complete without a set of handy wood chisels. As an experienced woodworker, you will certainly appreciate how efficient the Dewalt 4 Pc Wood Chisel Set is. If you are tired of re-sharpening time and time again, you will be happy to know that the hardened, tempered chrome carbon-steel blades on each of the 4 chisels in this set retain their edges longer. Rusting is inevitable for many metal tools. However, the lacquer coating on the DWHT16063’s blades staves off rust and corrosion. Like all Dewalt tools, these chisels are Guaranteed Tough.”

Amazon reviewers give the DEWALT DWHT16063 4-piece wood chisel set a 4.6 out of 5 from 64 reviews. One 5-star review states, “I’m impressed. Overall, they are well made chisels. They’re clean and the blades are well ground. The packaging is well designed and really protects the blades during shipping, which helps keep the blades free of nicks. They come sharper than other comparable chisels…Dewalt got it right with these chisels.”

The Step Up

If you are looking for a larger chisel selection the Stanley 16-401 Bailey chisel set adds a 1 ¼” chisel to work with. This chisel set provides 5 high quality chisels each equipped with micro precision grind for super sharpness right out of the box. Each blade is lacquered for corrosion and rust resistance and set with a hard wood handle to provide a firm grip and comfortable grip that is also impact resistant. The handles are designed out of beech wood for a high quality look and feel. Chisel sizes included in the set are 1/4th inch, ½ inch, 3/4th inch, 1 inch, and 1 1/4th inch options. The tips are also made from carbon chrome steel metal giving you the sharpest edges available. This set is light weight and compact.

Top Chisel Comparison

Position
Visual
Tool
Pieces
Weight (Ounces)
Warranty (Years)
1Dewalt420.80
Limited Lifetime
2Stanley316.00
Limited Lifetime
3Irwi6
48.00
Limited Lifetime
4Tekton12
70.40
Limited Lifetime
5Narex4
25.60
5
6Astro16
48.00
Limited Lifetime
7Ansen627.20
Limited Lifetime
8ATD29
80.00
1
9Sheffield316.00
Limited Lifetime

Care Use & Maintenance

Below we have compiled a short list of safety and maintenance tips to keep you safe while using your new chisel(s) and also to provide information to keeping them working their best for as long as possible.

Safety First

  • Keep your chisels sharp at all times, a dull chisel is a dangerous chisel, as it will require more effort to push your tool through your work materials.
  • Always wear protective eye goggles to protect yourself from dust, debris, and loose particles that may become airborne.
  • Always cut with the blade pointing away from your body.
  • Make sure that your work materials are secure and will not move away from you upon impact.
  • Use sandpaper to break up sharp or machined edges to prevent cutting yourself.

Maintenance

  • Clean your chisels after each and every use.
  • Sharpen your chisels as needed to keep them working properly.
  • Replace broken or splintered handles before using.
  • Store in a cool dry place to prevent weather damage and potential corrosion or rust.
  • Oil wooden handles as needed to prevent drying.

Wrapping It Up

Chisels are unique and versatile tools that can perform a large number of tasks and jobs. These inexpensive handheld tools are light weight, easy to use, easy to transport, take up minimal space, and can be used by amateurs and professionals alike. The best chisels will provide sharp blades and secure handles to provide precise and clean finishes to a variety of materials such as wood, metal, steel and other materials.

Sources